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Assemble an axle, wheel, and tyre (I always cast in pairs of course.....
who wants one silicone?). Place it (them) onto something flat and smooth,
tyre downwards, axle sticking up in the air. I use a piece of plasticard
as my "something" and cut it about a quarter of an inch larger
than the tyre diameter (this will give you a reasonable thickness to the
walls of your mould). It will now look much like Photo One.
At this point, a few things need thinking about !!
Firstly, we intend to cover the tyre and wheel in resin to make our mould,
when we do this, the resin will pick up any sidewall detail that might
be on the uppermost face of the tyre, BUT, the upper most face is the
"back" of the tyre,so we turn the tyre around on the rim to
get the detailed sidewall facing upwards. Almost all rims have a raised
section (or depression) which is centrally placed so that the tyre can
be reversed without being "off-set". (If you want to do one
with an offset centre section, it's possible, but this is
not the place or time to go into it !).
Secondly, we need to make a retaining wall around our plasticard base
to contain the resin (fairly obvious that !!) I use 2" masking tape
made for 1:1 cars. As the resin will have a viscosity of between 1 and
10 (water is 1) , the join between the plasticard base and the masking
tape needs to be watertight. I generally sand the edge of the plasticard
to remove any sharp edges and then wrap the masking tape around the edge,
tucking the lower part under the plasticard to assist the seal.We want
to cover the tyre and about a quarter to a half an inch of the axle so
depending on the width of the tyre , you probably want about one inch
to inch and a quarter above the plasticard to make your wall.
Thirdly, when we pour the resin into the mould, the tyres will become
bouyant and try to float in the resin. We must prevent this by gluing
the tyre/wheel to the plasticard, but we don't want it to be permanant
!! I either use two tiny drops of superglue on the tyre (it is the rear
face, so doesn't matter too much, or, I use Bostik , smeared around the
tyre wall which peels off afterwards quite easily. Although, I have found
that the tyres from early Airfix and MRRC cars can melt when in contact
with Bostik.
Fourthly (are you still here?!) the resin will stick to just about anything
, so we need to make sure that we can get our assembly out again afterwards.
You can get mould release agent to spray over the wheel /tyre/axle but
it's expensive. I use a light vegetable (sunflower) oil to coat everything
sparingly. One of those spray containers works well, but you can just
brush it on (the condition of the tyre that you are trying to copy is
important here, a good soft tyre requires little oiling but an older dry
one is best rubbed over thoughly beforehand).
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